Being available in different sizes, types, and designs, this saw is used by professionals and DIYers for different purposes. Though power tools can offer faster results, hacksaw is a preferred choice because of grip, precision and ease of use. For better performance and versatility, it is important to choose the best hacksaw. So, before investing in the best model, we suggest you consider the following key factors.
Blade Length: The blade length of a given saw is essential to check before making its purchase. small blades result in a handy and portable saw, whereas larger blades offer better cutting results. Almost all hack saws offer a 12-inch blade that not only cuts properly but also happens to be quite handy and practical in terms of its form factor. Blade Tension: If the blade of the hacksaw is not rigid and strong, then it will bend when cutting hard metal pieces. Hence, checking the tension limit of the saw to know about the maximum tension a blade can handle and it is measured in PSI. Generally, we find hacksaws with a tension limit of 30000 PSI, while a few options are rated at 50,000 PSI. Blade Angle: There are several hacksaws out there that let you adjust the angle of their blade for offering you proper versatility. This includes blade angle options like 45-degree, 90-degree, or even 180-degree in some cases so that you can make all kinds of cuts by using this hack saw.
For more information on these hack saws, we recommend you read our detailed Buying Guide. Using the same information, we have enlisted some Best Hacksaws after doing thorough research on several products. Go through them to get a clear idea of how to select the right option as per your cutting requirements. You can read our guide to know more about Hacksaw and How to Use it.
7 Best Hack Saws in 2023
Best Hack Saws in 2023: Reviews
1. LENOX Tools Hacksaw
Best cordless circular saw Best tile saw Best portable table saw Best chop saws Types of Power Saws
Lenox Tools is quite a popular brand of all types of saws that are generally known for offering great results and an ideal option for heavy-duty usage. The Lenox Tools 12132HT50 hacksaw comes at the 1st position of this list since it is the best option stated which is made for heavy-duty usage. Starting with its blade length, this Lenox Tools hack saw has a length of 12 inches for proper cutting results. And with its optional blade, you can also turn it into a jab saw if needed. But the best thing about this hack saw is that it has an excellent tension limit of 50000 PSI which is quite higher than others. A unique thing about this hack saw is that its I-beam can further store 5 extra blades for easy replacement. Since this hack saw is made for heavy-duty usage, it even includes a lifetime warranty for long term usage. Best Features:
Offers a blade length of 12 inches Rated tension limit of 50000 PSI Comes with a lifetime warranty period
Pros:
Excellent for heavy-duty usage Stores up to 5 blades inside Great tension limit for extra strength
Cons:
Handle could have been more ergonomic
2. CRAFTSMAN Hacksaw
Despite being one of the cheapest options available out there when it comes to hack saws, Craftsman and its offerings can still be a great option for a lot of users. Craftsma’s CMHT20138 hack saw comes at the 2nd position of this listicle as it is the cheapest option stated here making it the preferred hack saw for all those who are on a tight budget. Even at its extremely low price tag, you get a standard blade length of 12 inches. This is combined along with a pretty high cutting depth of 4.375 inch which is on par with other premium options. Talking about its tension limit, the blade used by this hack saw can withstand up to 30000 PSI which is quite good for keeping the blade straight. Speaking of the blade, you will be glad to know that it offers 90 degree and 180 degree adjustable angles for flush cuts. Unlike what you would expect from a budget hack saw, this model even comes with a lifetime warranty along with a decent build quality for your peace of mind. Best Features:
Offers a blade length of 12 inches Rated tension limit of 30000 PSI Comes with a lifetime warranty period
Pros:
Affordable hack saw for budget buyers Long warranty for reliability Adjustable blade angles for flush cuts
Cons:
No storage for extra blades
3. DEWALT Hack Saw
Dewalt is a fairly premium brand of power tools that also happens to be making a few hand tool options like its hack saw stated here in this listicle which is quite versatile. This Dewalt DWHT20547L hack saw comes at the 3rd position of this article because it can be another viable option for heavy-duty usage. For starters you get a 12-inch blade with this hack saw for easily cutting metal pieces. And if you also want to get flush cuts in all angles, then you will be glad to know that it also features adjustable blade angles of 45 degrees and 90 degrees. Moving over to the blade used by this hack saw, it is rated for a tension limit of 30000 PSI which is to be expected at the given price tag. Apart from being handy for tight spaces, the compact form factor of this hack saw also makes it a great option for portability. If you want, you can also use its front handle to use this saw as a jab saw. Being a reputable brand of power tools, Dewalt also features a lifetime warranty with this hack saw. Best Features:
Offers a blade length of 12 inches Rated tension limit of 30000 PSI Comes with a lifetime warranty period
Pros:
Versatile hack saw with jab saw option 45 and 90 degree blade adjustment angles Compact form factor for portability and tight spaces
Cons:
Slightly on the expensive side
4. AIRAJ Hacksaw
Airaj and its hack saw models can be a viable option for all those of you who wish to get a hack saw for industrial usage where you might be working on a lot of metal pieces over time. The Airaj hack saw can be the perfect option if you wish to keep using your hack saw without needing to buy a new one. This is due to the reason that you get a total of 10 hack saw blades included in the box which can be great for replacements later on. Each of these hack saw blades have a length of 12 inches which is just perfect for cutting all sorts of metals. Thanks to the adjustable tension of this hack saw, its blade offers an up to 30000 PSI tension limit rating. Its blade also offers 45 degrees and 90 degrees adjustable angles to easily get flush cuts. Another great thing about this hack saw is that it features a fairly comfortable and ergonomic grip so that you can use this hack saw for long sessions. Unfortunately, Airaj only offers a 1-year warranty which is a bit limited compared to others. Best Features:
Offers a blade length of 12 inches Rated tension limit of 30000 PSI Comes with a 1 year long warranty period
Pros:
Includes a pack of 10 blades in the box Comfortable and ergonomic grip handle Adjustable tension for versatility
Cons:
Limited warranty period compared to others
5. Klein Hacksaw
Klein Tools is another high-end brand of hand tools that generally offers high-performance products which is also true for its hack saw model stated here. This Klein Tools 702-12 hack saw can be easily used for heavy-duty usage while getting great results at the same time. Apart from offering its primary hack saw cutting blade of 12 inches, there is also an additional smaller 6-inch reciprocating saw blade included in the box for better precision and detailed cuts. If you are using its primary hack saw blade, then you can expect to get a maximum tension limit of 30000 PSI which should be quite good for most users. You also get a 45-degree angle adjustment for the blade so that you can make flush cuts. Apart from being comfortable and soft to touch, its handle grip can also store the blade inside for easier transport. Since Klein Tools has been making hand tools for quite some time now, it also features a lifetime warranty with this one. Best Features:
Offers a blade length of 12 inches Rated tension limit of 30000 PSI Comes with a lifetime warranty period
Pros:
Includes two different blades in the box Easy blade storage in comfortable handle grip Great for heavy-duty usage
Cons:
Not the cheapest hack saw model
6. BEETRO Hacksaw
Beetro is one of the newest and a pretty small brand of hand tools when compared with other hack saws and their brands mentioned up above. The Beetro hack saw can be another viable option for those who are looking for affordable and entry-level hack saws. Despite being a budget-friendly hack saw, it includes a total of three 12 inch blades that are made for working on different metals with different hardness. And with its single knob mechanism, changing these blades should be pretty easy as well. This single knob also allows you to adjust the blade tension which can go up to 30000 PSI of tension limit. Similar to many other hack saws, this Beetro one also offers adjustable blade angles of 45 degrees and 90 degrees. You will be also glad to know that this hack saw features a fairly ergonomic and comfortable handle for long periods of usage. That being said, since Beetro is a fairly small brand, you only get a 1-year warranty with it. Best Features:
Offers a blade length of 12 inches Rated tension limit of 30000 PSI Comes with a 1 year long warranty period
Pros:
Multiple blades included in the box Easy to use adjustment system Fairly comfortable and ergonomic handle grip
Cons:
Longevity is a bit limited with a 1-year warranty
7. REALIJE Hacksaw Set
Though REALIJE is not a well-known brand, their hacksaw set is one of the reliable options in the market. Their hacksaw set is suitable for a wide range of applications that include cutting ceramic, rubber, PVC, general wood, tile and soft metal. It is quite versatile as you can use it for handcraft processing, construction and other industries. You can adjust the blade angle at 45 degrees or 90 degrees as per your requirement. This kit comes with 3 pieces of hacksaw frames, 24T blacksaw blades, 1 silvery saw blade for sawing wood, 6 saw blades, and 1 12-inch wire for wood working. It is made up of high-quality materials which makes it sturdy and durable. It is light in weight, compact and portable. Best Features:
12 inches blade length Blade thickness is 1.2mm 45, 90 and 135 degrees feature slots Blade tightness adjustment Durable and sturdy
Pros:
Safe design Wide range of applications Light in weight Compact and easy to transport
Cons:
Blades feel a little flimsy
Buying Guide for the Best Hack Saws
A hack saw is indispensable in your toolkit or workshop that can be highly viable for cutting metals and other materials. Though it looks like a simple yet versatile tool, you need to consider several factors while shopping for the hack saw, as different saws are made for different applications to use in different case scenarios. Let’s get into its details….
1. Types of Hacksaw:
There are various types of hacksaws available in the market, but full-sized, junior, mini, and power are 4 main types that are widely used by the people. Each type is used for a different purpose, and as a user, you have to know which type is most suitable for your purpose. Full-Sized Hacksaw (or) Senior Hacksaw – It is a large and versatile tool used to operate straightforwardly and works well on tougher materials. These saws are compatible with 12, 18, 24, & 32 TPI blades. Junior Hacksaw – As the name implies, it is a smaller, compact, and portable hand tool that is used in places with limited space or requires precise cutting. These have half-sized, softer blades (with 6-inch) that are unable to cut harder materials, yet are perfect for DIY purposes like metal or woodwork. Mini Hacksaw – This lightweight, high compact D-frame, and long ergonomic handles is used to cut in hard-to-reach areas (household pipework) or confined spaces. Power Hacksaw (or) Electric Hacksaw – These saws are powered by in-built electric motors. Also, they even work when attached to separate stationary engines or motors. Its blades automatically get elevated on their return stroke, making it perfect for larger tasks. Usually, these saws are stationary devices, yet some are handheld. Coolant pumps of the saw will deter the blade from overheating while operating the saw.
2. Blade:
The hacksaw using different blade lengths and types is considered the best option because it allows you to cut through a variety of materials. Also, check the blade types offered by the hacksaw that comes with a higher TPI and high-quality construction. You can cut through tinner objects by using fine-teeth blades, whereas thicker materials can be cut easily with larger blades with wide-spread teeth.
3. Blade Material:
High-carbon steel and bi-metal are two main materials used to construct the blade of the hacksaw. The high-carbon steel is the most common type that works well only when the blades are sharp. The teeth get dull easily and quickly due to the anti-heat-resistant blades. While bi-metal teeth are built with high-speed steel and attached to spring steel makes them affordable and long-lasting blades.
4. Blade Length:
The blade length will completely change the overall work experience of a given hack saw. This is due to the reason that small blade results in a handy and portable hack saw, while a larger blade will most likely offer better cutting results. To offer the right balance between these two options, hack saws usually offer a blade length of 12-inch which should be ample for most applications. Based on the length of the frame, you need to purchase the saw with a similar length of the blade. For instance, a hacksaw with a 10-inch frame must feature a 10-inch blade for its proper and efficient working.
5. Teeth Per Inch (TPI):
The teeth per inch (TPI) of the blade will determine what type of material the saw will cut. Usually, the blade with more TPI will make the saw cut thinner material. For instance, pick a model with low TPI to cut a thick material like 1-inch steel. Here is the table that explains the TPI required and the minimum thickness of cutting material.
6. Blade Tension:
The blade tension of the hacksaw is a must-to-consider specification, which is measured in terms of pounds per square inch (PSI). It determines the maximum tension your hack saw’s blade can handle. Simply saying, it ensures that the blade of the saw is rigid and won’t bend during the cutting process. Thus you can make straight cuts without the saw getting bent or flexible while cutting. Compared to a basic hacksaw, go with a high-tension hacksaw offering more features that aid in the best performance with 50,000 PSI. Yet ensure that not to purchase the hack saw model that is less than 225-pounds or tension of 30,000 PSI.
7. Blade Angle:
There might be many cases where you might want to make cuts other than straight ones by using the hack saw. While you can do the same manually, it can be highly challenging. Thus, there are a lot of hack saws available out there which offer adjustable blade angle options. this can include blade angles like 45-degrees, 90-degree, and 180-degree, where different angles can be handy for different kinds of cuts. As a result, you should go with a hack saw that offers multiple blade angle options to the user.
8. Frame & Frame Material:
To make your purchase worthwhile, you should not overlook the frame of the hack saw. Typically, they are two main types of frames available for this saw – fixed and adjustable. Knowing about these two types will help you to choose the best one that suits your requirement.
Saws with a fixed frame offer a particular frame length and accept only a specific blade length. The adjustable saw frame can accept multiple blade lengths and it can be adjusted as per your need.
We suggest you pick the model having a sturdy metal frame construction (like steel) with either of these frames that will last longer. Also, you can find frames made of aluminum, yet not a better option than lightweight steel frame, which offers the best quality and adds value to your money.
9. Weight:
The weight of the hacksaw will play a key role in its selection. Ensure to pick a lighter model that eases your work with this saw, especially the front and back moves. Whilst, the heavy hacksaw will make you get easily and quickly tired by sawing the PVC pipe or metal. So, go with the lightweight model that you can handle the saw even for prolonged hours till you complete the cutting task.
10. Mounting Pins:
A hacksaw featuring two rows of mounting pins will let you tilt the saw for a bigger and better cut. After setting the hacksaw at the required angle, it results in a straight cut and further than one with a single set of two mounting pins.
11. Length:
The frame length of these hacksaws will vary a lot. Among them, a 10-inch frame is a best and most common option with its lighter and sturdier frame. So, instead of having multiple hacksaws in the toolbox, you can have this 10-inch frame length.
12. Construction Quality:
Based on the type of material you want to cut, you have to choose the hacksaw material. For instance, use a high-quality hacksaw to cut through abrasive materials, such as steel or brass to perform your task effectively. Some hacksaw models are made from industrial-grade materials (such as steel or aluminum alloy), while others offer an I-beam type of construction. Also, the construction material of the hacksaw should be corrosion resistant to enhance its durability and longevity. Never compromise on the material quality of the product, particularly those of heavy or regular users, as this will make you replace the product within a few months.
13. Build Quality:
The build quality of any tool or accessory will determine its strength, durability, and longevity. Usually, the exerted force on the tool upon its daily use cannot easily break it. The saw should be solid enough to sustain the pressure upon its daily use. A hack saw that comes with a single-unit construction will deliver the durability and strength required for its long-lasting usage. In case, if the saw has an excellent blade with poor construction, then it will break quickly and thereby make the saw useless. So, check the durability of the model before making its purchase.
14. Handle Grip:
A hacksaw without a proper handle grip is a bit tough and awkward to use/hold for a long time. This means the ease of cutting or cutting efficiency of the hacksaw not only depends on its sharp blade teeth but also its handle grip. Furthermore, a saw with poor grip might result in dangerous threats (like chronic discomfort and suffering from blisters) apart from diminishing the quality of its cutting. A saw with anti-slip-resistant might lead to several injuries or accidents. Hence, always look for a hack saw featuring a rubberized handle grip that offers a soft, and slip-resistant. With its firm grip, the saw lets you work comfortably even for long hours.
15. Size:
The size of the hacksaw (bigger or smaller) matters in their purchase, and you have to choose the saw that is best suitable for your task and work environment. Retain that handsaw size won’t determine the quality of the cut. For instance, a small saw can work effectively as a bigger saw when used on the correct task/application, but not for cutting a tree as a bigger saw model.
16. Handle:
We hold the handle to operate the hacksaw properly and safely, which is built on either a single-end or both. The comfort of holding the handle is the main thing to check while buying the hacksaw. The handles with a rubberized grip are the most convenient option that let you use the saw for a long time, even if it is cold, or wet outside. Moreover, the handle should offer a lot of space for proper holding with your hand.
17. Type of Blade:
The built quality and the blades of hacksaws are not similar in all hacksaws, as they come with different blades to cut different types of materials. Generally, standard blades, raker teeth blades, and wavy blades are the three main blade variants available for hacksaws.
Standard or regular blades are a quite common type that is used to cut through low-strength materials like aluminum or tin. Raker teeth blade is another type that is used to cut through hard materials like iron pipes. Even though it is effective at cutting metals, you have to apply a little more effort to properly use this raker blade. As the name implies, the blade of this wavy hacksaw is designed to have wavy teeth from the left to the right. This makes it an ideal option used to cut through thin, yet tough metals.
18. Strokes Per Minute (SPM):
The speed of the hacksaw will determine its cutting performance. Put one hand on the handle and another hand on the frame front part. For this, you have to check the number of strokes per minute your saw can offer for proper cutting. This helps you to select the right option as per your cutting metal requirement. Here is a table that explains the material and speed of the saw required.
19. Cutting Depth:
Even though not every hack saw may offer the cutting depth rating, it is another factor to consider if you wish to get an idea of the results that you can get from the given hacksaw. As the name implies, the cutting depth rating tells about the maximum thickness or the depth of the metal piece that you can cut using a given hack saw. Depending on the saw size, this can include cutting depth ratings like 3-inch or 4-inch where a higher rating is the better one.
20. Warranty:
Whether you buy a small hand tool or a large power tool, you should ensure that the tool will last as long as possible. This also includes the hack saw you buy for your toolkit. So, to assist its durability, reliability, and longevity, you have to check the warranty offered by the manufacturer on their product. The hacksaws are manually operated tools, and most of them are backed by a lifetime warranty, which is just perfect for long-term usage.
How do We use a Hacksaw?
If you are a novice or using the saw for the first time, then here is a detailed procedure that explains and eases you to effectively use the hacksaw.
Check to confirm that your saw blade is well-tensioned before starting the process. Usually, there is a standard blade in a hacksaw but you should know how to quickly install or change the blade as per your cutting requirement. For this, turn the adjustor on the frame or handle of the saw, yet remember that different hacksaws have different blade replacement processes. The design of the blade teeth will cut on a forward stroke (push stroke), which means you should add pressure when pushing the blade for cutting. Whereas ease on the pressure while drawing back the saw, if not the teeth get dull quickly. This will make your blades stay sharp and last longer. Also, the saw holding style will play a key role in its efficient material cutting. Keep the hand in pistol-grip, in which the front hand is on the frame front which makes you initially apply more pressure for cutting. Then move both hands to the frame’s back allowing more pressure and direction. Now, you should look at the way you hold the cutting material. Avoid wasting your energy by moving the worktable or material. You can either mount the vice securely to the worktable or use sturdy clamps to place the material securely on the table before you start the cutting process. Finally, look at the way you cut the material with the hacksaw. In case, if the cut moves away from your actual cutting line. Then you can set the cut with a slight turn of the frame in that particular direction and make you cut precisely without having any irregular shape.
Tips to Use the Hack Saw:
Here are the following tips that ease your hacksaw usage and aid in the proper cutting of the material.
Use each inch of the blade per stroke for an efficient, safe, and quick cutting of the material with this saw. Try either pull or push stroke or both techniques to know which one is best suitable for cutting your material. Go with a maximum of a single stroke in a second, why because faster strokes damage the blade due to the powerful friction level, specifically if you cut a metal material using a metal blade. Applying a machine oil (thin or slight layer) to get rid of the blade friction and maintain its sharpness for a long time. Secure the pipe by using a vise while cutting, and also clamp the thin objects to secure them while cutting the edges of the material. You have to point the teeth of the blade forward to keep the blade safe and secure without causing any injuries or damage.
Safety Tips:
Safety is the utmost priority when using the hacksaw tools. Even though it is manually operated, you have to be careful because you might still get any injuries. Here we have mentioned some guidelines for a safe and secure operation of the hack saw. Wear Eye and Hand Protection – One has to be careful when operating this sharp tool. Ensure to wear hand gloves (to prevent any damage upon accidental slippage of saw), and safety glasses (to prevent any damage upon flying small materials into your eyes) while cutting the material. Inspect the Blade and Pins – The blade teeth must be pointed away from you and also select the apt blade according to your cutting needs. Using dull or worn pins may release the blade when applied pressure. Then simply remove and replace the pins. Properly Secure the Cutting Piece/Material – Lock the material tight you want to cut in a vice securely without wobbling or moving during the cutting process. Ensure to use both hands to cut and carefully watch the cutting to prevent any distractions. Secure the Tension – Based on the specific model, you have to turn the handle or wingnut for applying pressure that restricts the blade from moving. Then do it a bit more to tension properly, and Repeat it after a few strokes to stiffen them. Inspect the Overall Saw Before Using – Ensure to check the saw thoroughly to confirm that there are no cracks, loose parts, and edges to prevent scratches on the hands. Avoid using a defective piece and purchase a new model for its safe and effective usage. Store Properly – After its successful usage, you have to clean the hack saw (mostly its blades) and cover them before storing. This will prevent your kids or pets from getting any unexpected injuries with this sharp saw.
How to Maintain a Hack Saw?
Taking regular care and maintenance will not only keep the saw in better condition and last longer but ensure a good quality cut to minimize the safety risk related to using the tool. Here are some of the maintenance tips to be noted.
Regularly apply lubricant or oil to the blade to get rid of its overheating. You need to cut harder materials a bit slow to reduce the risk of any breakage. Inspect and confirm the hacksaw blade thoroughly to prevent any damage signs like blunting or warping. Clean the saw blades regularly to maintain them in proper condition and to improve their longevity. In case, if your blades show any signs of damage due to their regular wear, then simply replace them.
How do We Change the Hacksaw Blade?
Irrespective of using any model, you have to change the hacksaw blade straight and easily. Here is the step-by-step procedure to change the blade effectively.
Turn the wingnut (or) fasten the release mechanism to loosen the blade depending on the specific hacksaw model. Take out the present blade carefully from the hack saw. Then insert the new blade on the retaining pins in the saw handle. Now reset the wingnut or fasten-release mechanism. Ultimately, do a test cut on a piece of scrap metal to confirm that the new blade is safe and secured.
Conclusion
In case that you want to cut metal pieces in your garage or workshop, you would most likely want a power tool for the same. Although, since not everyone has the budget for heavy machinery, going with something like the best hack saws mentioned above can be another great option. All these various hack saws also have their major features and options well explained alongside a complete buying guide. While these details should be enough to pick the right hack saw for you, you can also consider getting one of our favorite recommendations for the best hack saws:
Unlike most other hack saws available in the market, the Lenox Tools 12132HT50 hack saw offers an excellent tension limit of 50000 PSI. This is paired along with a standard blade length of 12 inch for great cutting results. And you can expect to get the same results for a long time thanks to its included lifetime warranty. Speaking of the warranty, the Craftsman CMHT20138 hack saw happens to be the most durable and reliable option stated above. Apart from having an excellent build quality, it also features a lifetime warranty without charging a premium for the same. Talking about its specifications, it is a 12-inch hack saw with a decent 30000 tension limit. If you use your hack saw quite often, then you are most likely going to need a blade replacement every now and then. This is exactly what the Airaj hack saw offers since it includes a total of 10 blades in the box making it a great option for long term usage despite its 1-year long warranty. Similar to other hack saws, this one also includes a 12-inch blade along with a tension limit of 30000 PSI.
Comment * Name * Email * Website
Δ
