Welding gives you a permanent connection and this connection is often stronger than the initial materials. Moreover, it can be done relatively fast provided that you have sufficient experience. There are a vast variety of Welding Techniques like Spot Welding, Gas Welding, Resistance Welding, and so on. Each of these methods is to be used in specific situations and unless you have sufficient knowledge, it is best to consult a professional. In this article, we will be discussing about-Gas Metal Arc Welding and Shielded Metal Arc Welding. as these two are the most popularly used Welding Techniques.
Similarities between SMAW and GMAW
Filler Material- Usually, the filler material is needed to fill the root gap. When using a consumable electrode, the electrode melts down and acts as filler. Both SMAW and GMAW use consumable electrodes instead of filler material. Fusion Welding Process- Both SMAW and GMAW are examples of Fusion Welding. In this type of welding, heat is applied to join two metals by heating them up to the melting point. Both these processes produce some amounts of splatter. Splatter is the molten filler metal produced that comes from the welding zone. These techniques can only be used on conductive metals. Moreover, it is true for all the arc welding techniques. This is because the base metal is used as an electrode. Both these techniques do not permit an autogenous form of welding. Autogenous Welding does not involve the application of filler material.
Differences between SMAW and GMAW
Important Differences between SMAW and GMAW
Shielding Method- In SMAW, as the consumable electrode covered with flux melts, it turns into a gas that protects the molten electrode from atmospheric gases like Oxygen and Nitrogen. In GMAW, flux is not used. Instead, there is a Spool Gun that guides the position of the electrode. Additionally, this Spool Gun also emits gases like carbon dioxide, argon, etc that acts as the shielding gas. Efficiency-In SMAW, there are frequent stoppages to replace the electrode. Also, when the flux vaporizes, it deposits small amounts of slag on the weld. It ought to be cleaned and is a time taking process. In GMAW, the electrode is fed automatically with the help of the spool gun and there is no need for periodic stoppages. Also, the welds obtained are cleaner. GMAW processes are more costly due to the more expensive electrodes and machines used. Also, you need to have shielding gas as well.
Conclusion
This article would have given you a brief idea of how SMAW and GMAW differ. Both of them have their pros and cons and ultimately the choice depends on what the user wants. Hope this article will provide you some valuable information. Comment * Name * Email * Website
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